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Industrial heat Exchanger
Industrial heat Exchanger

Industrial heat Exchanger

Price 500000.0 INR/ Unit

MOQ : 1 Number

Industrial heat Exchanger Specification

  • Max Pressure
  • 25 bar
  • Number of Pipe
  • 42 Tubes
  • Temperature
  • Up to 250C
  • Thickness
  • 6 mm (Shell) / 2.5 mm (Tubes)
  • Diameter
  • 400 mm
  • Max. Capacity
  • 3000 L/h
  • Condition
  • New
  • Structure
  • Shell and Tube Type
  • Liquid Flow Rate
  • Up to 200 m3/h
  • Working Presssure
  • 10-25 bar
  • Power
  • Not Applicable (Passive Equipment)
  • Weight
  • Approx. 180 kg
  • Dimensions
  • L 2000 mm x D 400 mm (customizable)
  • End Connection
  • Flanged
  • Tube Diameter
  • 19 mm
  • Surface Finish
  • Polished
  • Mounting Type
  • Floor Mounted
  • Maintenance
  • Low
  • Tube Material
  • Stainless Steel
  • Material
  • Stainless Steel 304/316
  • Orientation
  • Horizontal
  • Corrosion Resistance
  • High
  • Tube Length
  • 1800 mm
 

Industrial heat Exchanger Trade Information

  • Minimum Order Quantity
  • 1 Number
  • Supply Ability
  • 2 Per Month
  • Delivery Time
  • 20 Days
  • Sample Policy
  • Contact us for information regarding our sample policy
  • Main Domestic Market
  • All India
 

Industrial heat Exchanger About

An industrial heat exchanger specification typically defines the design, performance, materials, operating conditions, and applicable standards for the equipment. Below is a general specification template that can be adapted for most industries.

Industrial Heat Exchanger Specification

1. General Information

  • Equipment: Heat Exchanger
  • Type: Shell & Tube / Plate / Air-Cooled / Double Pipe
  • Service: Process Fluid Cooling/Heating
  • Quantity: 1
  • Tag Number: HX-101

2. Design Conditions

Parameter Shell Side Tube Side
Fluid Hot Process Fluid Cooling Water
Flow Rate 20,000 kg/h 25,000 kg/h
Inlet Temperature 150C 30C
Outlet Temperature 90C 45C
Design Pressure 16 bar 10 bar
Design Temperature 200C 100C
Operating Pressure 12 bar 6 bar

3. Thermal Design

  • Heat Duty: 1.2 MW
  • Overall Heat Transfer Coefficient: As per thermal design
  • Log Mean Temperature Difference (LMTD): Calculated
  • Fouling Factor:
    • Shell side: 0.0002 mK/W
    • Tube side: 0.0001 mK/W

4. Mechanical Design

  • Exchanger Type: Shell & Tube
  • TEMA Type: AES (or as required)
  • Shell Diameter: As per design
  • Tube Length: 36 m
  • Tube Outside Diameter: 19.05 mm (3/4 in)
  • Tube Thickness: 1.65 mm
  • Number of Tubes: As required
  • Tube Pitch: Triangular/Square
  • Number of Tube Passes: 2
  • Shell Passes: 1
  • Baffle Type: Single Segmental
  • Baffle Spacing: 2050% of shell diameter

5. Materials of Construction

Component Material
Shell Carbon Steel ASTM A516 Gr.70
Tubes Stainless Steel 316L
Tube Sheet Carbon Steel with SS Cladding
Channel Carbon Steel
Gaskets Spiral Wound SS/Graphite
Bolting ASTM A193 B7 / A194 2H

6. Connections

  • Shell Inlet/Outlet: Flanged, ANSI Class 150/300
  • Tube Inlet/Outlet: Flanged
  • Vent Connection
  • Drain Connection
  • Thermowell Connection
  • Pressure Gauge Connection

7. Codes and Standards

  • ASME Section VIII Div. 1
  • TEMA Standards
  • API 660 (for shell-and-tube exchangers in refinery service)
  • ASME B16.5 (Flanges)
  • ASTM Material Standards

8. Inspection and Testing

  • Hydrostatic Test
  • Pneumatic Leak Test (if required)
  • Non-Destructive Testing (RT, UT, PT, MT as applicable)
  • Material Test Certificates
  • Positive Material Identification (PMI), if specified

9. Surface Protection

  • Internal Coating: As required
  • External Painting: Epoxy primer and polyurethane topcoat
  • Insulation: Mineral wool or calcium silicate (if required)

10. Documentation

  • General Arrangement Drawing
  • Mechanical Data Sheet
  • Thermal Design Calculation
  • Fabrication Drawings
  • Welding Procedure Specifications (WPS/PQR)
  • Inspection and Test Plan (ITP)
  • Material Certificates
  • Operation & Maintenance Manual

11. Performance Guarantee

  • Heat duty as specified
  • Maximum allowable pressure drop
  • Leak-free operation
  • Design life: Typically 20 years (subject to service conditions)

This template can be tailored for specific applications such as power plants, oil and gas, chemical processing, HVAC, food processing, or pharmaceutical industries by adjusting the design conditions, materials, standards, and performance requirements.



Superior Build and High Performance

Crafted from corrosion-resistant Stainless Steel 304/316, this heat exchanger guarantees prolonged operational life and reliable performance, even in aggressive industrial settings. The shell-and-tube design supports excellent heat transfer, making it a preferred choice for a diverse range of applications.


Customizable for Diverse Requirements

Available with customizable dimensions and features, this shell and tube heat exchanger caters to varying process needs. The floor-mounted, horizontally oriented unit with flanged end connections ensures easy integration and installation in existing systems.


Low Maintenance, High Efficiency

Thanks to its high-quality polished stainless steel construction and precision engineering, the unit offers minimal maintenance requirements, reducing plant downtime and operational costs. Its design promotes energy efficiency and consistent temperature control.

FAQ's of Industrial heat Exchanger:


Q: How does the stainless steel shell and tube heat exchanger benefit industrial processes?

A: The stainless steel shell and tube heat exchanger efficiently transfers heat between fluids, ensuring stable process temperatures. Its high corrosion resistance and robust construction make it suitable for demanding industries, resulting in increased operational reliability and reduced long-term maintenance costs.

Q: What applications are suited for this heat exchanger model?

A: This heat exchanger is ideal for industries such as chemical processing, food and beverage, pharmaceuticals, and power generation, where high pressure, efficient heat transfer, and resistance to corrosion are critical. Its design supports safe and effective operation even with aggressive or high-temperature fluids.

Q: When is maintenance required for this heat exchanger, and what does it involve?

A: Routine inspection and cleaning are recommended based on usage intensity and the nature of process fluids. Due to its smooth polished surfaces and low-maintenance design, usual servicing involves checking for fouling on tubes and ensuring secure end connections, minimizing plant downtime.

Q: Where can this heat exchanger be installed within an industrial facility?

A: With its horizontal orientation and floor-mounted design, this exchanger is best installed in locations allowing adequate clearance for tube access, maintenance, and inspection. Its flanged end connections make integration into existing piping systems convenient.

Q: What is the process for customizing this heat exchanger to specific requirements?

A: Customization involves specifying preferred dimensions, tube arrangements, and connection types based on a facility's process parameters. The manufacturer in India works closely with clients to design and fabricate units tailored to their application for optimal efficiency.

Q: How does the tube material and structure enhance the performance and lifespan of the unit?

A: Constructed with high-grade stainless steel tubes, the exchanger ensures excellent thermal conductivity, superior corrosion resistance, and mechanical strength. The shell-and-tube configuration allows for efficient heat transfer and easy cleaning, extending operational lifespan.

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